Some arts-and-crafts stores (at least here in America) sell do-it-yourself transfers. Install the kit on your PC and printer, input your design, and hit 'print.' Then iron the design onto cloth. I think it could be easily adapted for applique, embroidery, or other patterns.
If nobody's up to making their own Gatch art, there are always screencaps to trace and then scan.
As for what to make the patches themselves from -- no idea.
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